Factory Live Show--Bamboo Decking Manufacturer
Congratulations, REBO international team has successfully finished the factory live show on 25th June. This was the first time that we took the customers to visit our factory through online show.
A brief introduction to the factory was necessary, so the customers would well know our factory and the main products. Our factory locates in Nanjing Town, Zhangzhou city, Fujian province. It covers an area of more than 133400 square meters and there is a small garden built with our bamboo decking board, to do the test and show the exact pavement effect to the customers. The main products include bamboo decking, bamboo flooring, bamboo horse stable plank, bamboo wall cladding panel, bamboo joists, bamboo beams, bamboo ceilings, etc. All is related to strand woven bamboo material. You will well know it once you follow the instructions of our two girls.
When followed the two girls, you would see the raw material--bamboo. Normally, REBO will select the fine 5-year moso bamboo as the raw material, to ensure the best boards finished. The moso bamboo will be cut into bamboo strips and then smashed into bamboo fibers.
The smashed bamboo fibers will be carbonized in the carbonization area. Currently there are two carbonized ways, one is medium carbonized, with 160°c carbonization temperature, but higher heat pressure and heating time, to ensure the sugar, worm eggs and nutrient be removed efficiently. The other is deep carbonzied, with ultra-high temperature 220℃ extreme heat treatment, change the molecular order of bamboo fibers, to guarantee that fungus, worm eggs and all nutrients be removed and featured with super mothproof, anti-corrosion and anti-mildew effects.
After carbonization, the bamboo fibers will be dried to ensure the moisture content of bamboo stripes are equal from inside out, which the water does not accumulate inside the strips, and this environment for fungi will be hard to growth.
Next, the bamboo strips will be dipped into phenol resin basin, then will be balanced for 7-14 days, which is a very important steps, so that the dynea glue will be totally integrated to the bamboo strips and make sure that they are stable.
After the balancing, the bamboo strips will be placed cleanly in the vessel and then sent into the 2700 tons hot pressing machine, to be pressed into big boards.
The big boards will be cut into panels with 140mm width through the new automatic machine and sanded to smooth the panels.
The surface profiles of bamboo panels will be made according to the requirements of the customers, currently there are four surface profiles: flat/big wave/small wave/small groove surfaces. For the head system, it can be flat or tongue and groove, which depends on the customers.
Oiled surface treatment is the last steps of making the bamboo decking. Our new oil production line is lengthen to ensure the panels will be well oiled and dried quickly.
Our normal packing is the pallet. The panels will be 4 pcs in a batch with the ribbons, then placed into the pallet. The hard cardboards will be packed to in the four corners to pretect the boards. If tongue and groove head, the carboards will be packed to protect it. So the customers will not worry about the damages when receive the goods.
After visiting each production lines, the customers will have a clear understanding about how the strand woven bamboo is made out. And the two girls also took the customers to see the finished boards, which is installed with stainless steel clips. It is a small pavement effect shown. There are two colors and four surface profiles, our girls explained the products very clearly to the customers.
As bamboo is a natural product, so the color on the surface will be faded after a few months' using, for you know, there will be rain, UV, sunshine and other unseen atmosphere outside. The two girls took the customers to see our small garden, which was built with our own bamboo decking boards for 6-7 years. You could see that the quality is keeping good, but the color is faded. If you want the boards are as beautiful as the original ones, an easy maintenance is suggested, 1-2 times each year.
For more details, you could scan the barcode to watch the reply. Any questions please feel free to let us know.